How is Plastic Products Industry in China？

Plastic products are the general name of daily necessities and industrial products which are processed from plastics. Plastic is a kind of synthetic polymer material with plasticity. Plastics, synthetic rubber and synthetic fibers form the three major synthetic materials that are indispensable in daily life. Specifically, the plastic is a material which is made of a natural or synthetic resin as a main component, is added with various additives, can be molded into a certain shape under a certain temperature and pressure, and has a constant shape at a normal temperature.

 

 

Plastic products are widely used, and the huge industry provides strong support for the development of China's plastic products industry. From the point of view of demand, China's per capita plastic consumption is still far behind that of the developed countries in the world. As an index to measure the development level of a country's plastics industry, the ratio of plastics to steel in China is only 30:70, which is less than the world average of 50:50, and far less than that in developed countries such as the United States of America's 70:30 and Germany's 63:37. In the future, with the technological progress and consumption upgrading of modified plastics in China, the growth rate of plastic products in China is expected to be more than 10%.

 

 

Germany announces the concept of industrial 4.0, which marks the arrival of the era of intelligent economy with intelligent manufacturing as its core. In the future, the intelligent plastics production factory should be: equipment intelligence, production intelligence and service intelligence. Equipment intellectualization realizes production intellectualization, production intellectualization realizes production digitalization, production digitalization effectively changes service intellectualization.

 

 

1.Requirements of Injection Molding Equipment

In the future, intelligent injection machines can use production system to set production requirements. Through radio frequency information chip and large data platform, they can automatically identify, adjust and install the required production steps, such as mould, water and gas connection, neutron connection and so on. Various information data is transmitted to the injection molding machine cloud platform through networking. The injection molding cloud selects the mold according to the big data analysis, automatically installs the mold, intelligently adjusts the process, and intelligently arranges the set raw materials to complete the personalized and batch production. It can cooperate with processing equipment, assembly equipment, packaging equipment, and cooperate to complete the whole product manufacturing, packaging, warehousing and transportation.

 

 

2. Intelligent Production

The production process is decided by the customer's demand in turn. In order to complete individualized production and small batch production, the whole production process is completed by letting raw materials and parts run first and guide them. For example, there are 10 batch production orders, each batch is customized. First, the customer's customized requirements are directly input into the identification chip of raw materials and parts. The intelligent mixing system starts to identify the information and transmit the information to the center controller of the injection molding cloud in advance. The controller, which intelligently judges how to match raw materials, colors, stickers, inserts, select mold command robots and automatic feeding systems to complete production, packaging and transport to exclusive warehouses for shipment.

 

 

3. Intelligent Service

1)  Intelligent Active Service

In the future, the injection molding machine and auxiliary equipment of the smart factory will receive the status and data of the production of the injection molding machine of the factory through the injection molding cloud of each place. After passing the data analysis, it is concluded if the machine needs maintenance or some parts be replaced, the accessories can be prepared in advance. The passive service becomes intelligent and active, and the customer will be safer and more efficient.

 

2) Productivity and Production Demand Docking Service

After completing intelligent production, the enterprise will be transformed into an intelligent factory. All the equipment in the factory will be connected by data. The injection molding cloud can let the factory decision makers know the production status from time to time. For example, judging the remaining production capacity of the injection molding machine and whether excess production capacity is required to complete the manufacturing together. How to use excess production capacity to increase efficiency and reduce investment? If a plastics manufacturing company has 100 injection molding machines of different sizes, but there is surplus production capacity at a certain point in time, it can be sold through injection molding clouds. The production capacity of the company can be perfectly docked, which can enable the production enterprises to effectively reduce costs and increase profits. In the end, each injection molding machine is used as a service provider through the injection molding cloud, which will bring more benefits to investors and enable more entrepreneurs to easily enter the plastics manufacturing industry to realize their dreams.

 

 

The Yea Lin Company provides plastic injection molds to help the plastic products industry develop better. In the future, with the progress of science and technology and the upgrading of consumption in China, the plastics industry in China is facing new opportunities for development.